tekonsha voyager user manual

LED Indicators for System Status

The LED indicators on the Tekonsha Voyager provide real-time system status updates. The LED glows green when the controller is properly connected and functioning. A red light indicates active braking, while a flashing red light signals an error or issue. These visual cues help monitor the system’s operation, ensuring safe and reliable trailer braking. Refer to the manual for specific LED patterns and their meanings to quickly diagnose and resolve any potential problems during use.

Installation Guidelines

The Tekonsha Voyager installation involves mounting the controller, connecting wires, and setting up the system. Follow the guide for step-by-step instructions to ensure proper installation and functionality.

Mounting the Brake Controller

Mount the Tekonsha Voyager brake controller in a location accessible to the driver, ensuring it is parallel to the direction of travel. The unit must be mounted at an angle between -20 degrees (nose down) and 70 degrees (nose up). Avoid placing it near RF generating devices like cell phones or two-way radios. Secure the controller firmly to prevent movement during towing. Proper mounting ensures optimal performance and safety. Follow the manual’s specific alignment and leveling instructions for accurate installation.

Wiring Diagram and Connections

Refer to the wiring diagram in the manual for precise connections. Ground the white wire to the vehicle’s battery negative post and connect the black wire to the positive terminal. The blue wire links to the brake light circuit. Ensure all connections are secure and avoid routing wires near RF-generating devices. Proper wiring is essential for optimal performance. Double-check connections and test the system to confirm functionality before towing. Follow the diagram carefully to avoid electrical issues and ensure safe operation.

Setting Up the Controller for Your Trailer

Begin by adjusting the power settings to match your trailer’s braking needs. Use the manual override to test the brakes and ensure proper function. Calibrate the controller according to the manual’s instructions for accurate braking response. Verify the level adjustment to ensure the unit is parallel to the direction of travel. Test the system at low speeds to confirm smooth operation. Proper setup ensures safe and efficient towing, so follow the guide carefully to achieve optimal performance.

Operating the Tekonsha Voyager

The Tekonsha Voyager operates using proportional braking technology, providing smooth and controlled deceleration. Use the manual override for direct trailer brake control and adjust settings as needed.

Proportional Braking Technology

The Tekonsha Voyager features proportional braking technology, ensuring trailer brakes engage in sync with your vehicle’s brakes. This system provides smooth, controlled deceleration proportional to your vehicle’s braking force, enhancing safety and stability. It automatically adjusts braking power based on the vehicle’s speed and deceleration, preventing wheel lock-up and skidding. This advanced technology delivers consistent and reliable braking performance, making it ideal for various towing conditions and ensuring a safer towing experience for drivers.

Manual Override Functionality

The Tekonsha Voyager features a manual override button located on the front of the Brake Control Unit. This button allows you to apply the trailer brakes independently of your vehicle’s brakes, providing additional control in specific situations. When activated, it engages the trailer brakes gradually, enabling a slow and controlled reduction in speed. This feature is particularly useful for downhill driving or when extra braking power is needed. Use the manual override sparingly and only when necessary to maintain safe towing conditions.

Adjusting Power and Level Settings

Adjusting the power and level settings on the Tekonsha Voyager ensures optimal braking performance. The power setting determines the maximum braking force applied to the trailer brakes. During initial setup, press and hold the adjustment knobs until the trailer brakes apply just before wheel lockup. Fine-tune the power level during test drives to achieve smooth, proportional braking. The level setting ensures the controller is properly aligned with your tow vehicle. Adjust the level knob so the unit is parallel to the direction of travel for accurate operation.

Troubleshooting Common Issues

Identify error codes, check wiring connections, and recalibrate the brake controller if necessary. Ensure proper grounding and inspect for loose wires or corrosion. Consult the manual for detailed solutions.

Identifying and Resolving Error Codes

The Tekonsha Voyager displays error codes through its LED indicators. Refer to the manual for code meanings, such as flashing patterns for issues like short circuits or wiring faults. To resolve errors, check all connections, ensure proper grounding, and verify trailer wiring. If issues persist, recalibrate the controller or reset it by cycling the ignition. Always consult the troubleshooting section for specific solutions to ensure optimal performance and safety while towing.

Checking Wiring Connections

Regularly inspect the wiring harness for damage or corrosion. Ensure all connections, including the ground wire, are secure and clean. Verify that the black (positive) and white (negative) wires are correctly attached to the vehicle’s battery. Test the brake controller by activating the manual override and observing the LED indicators. If issues arise, refer to the wiring diagram in the manual or contact Tekonsha support for assistance. Proper connections are crucial for safe and reliable trailer braking performance.

Calibrating the Brake Controller

Calibrating the Tekonsha Voyager ensures optimal braking performance. Start by setting the power level to the lowest setting and gradually increase it during test drives. Adjust the level adjustment knob to ensure the controller is parallel to the direction of travel. Test the brakes by accelerating and decelerating smoothly. Use the manual override to fine-tune responsiveness. If issues persist, refer to the wiring diagram or reset the controller. Proper calibration is essential for safe and efficient trailer braking operation.

Maintenance and Care

Regularly clean the controller, inspect wiring connections, and store it in a dry, protected area when not in use to ensure optimal performance and longevity.

Regular Cleaning and Inspection

Regular cleaning and inspection are crucial for maintaining the performance of your Tekonsha Voyager. Use a soft, dry cloth to wipe down the unit, avoiding harsh chemicals. Inspect wiring connections for corrosion or damage and ensure the manual override button functions properly. Check for dust or moisture buildup, which can interfere with electronic components. For detailed cleaning instructions, refer to the maintenance section of this manual. Regular inspections help prevent issues and ensure safe, reliable operation. Always store the controller in a dry, protected area when not in use.

Updating Software (if applicable)

Regular software updates ensure optimal performance and compatibility. Check the Tekonsha website for firmware updates specific to your Voyager model. Download the update file using the provided link or instructions. Connect the controller to your computer via USB or wireless connection, following the on-screen prompts to install the update. After completion, restart the device to apply changes. Refer to the manual for detailed steps or contact Tekonsha support for assistance. Always use official sources to avoid unauthorized software. Visit www.tekonsha.com/support for the latest updates.

Storing the Controller When Not in Use

When storing the Tekonsha Voyager, ensure it is clean and dry. Remove any dirt or debris using a soft cloth; Store the unit in a protective case or cover to prevent dust accumulation. Avoid exposing it to extreme temperatures or moisture. Disconnect the power source and secure all wiring connections. Place the controller in a cool, dry location, away from direct sunlight. Before storing, check for any software updates and install them to maintain optimal functionality. Follow these steps to preserve the longevity of your brake controller.

Compatibility and Upgrades

The Tekonsha Voyager is compatible with trailers featuring 2 to 8 brakes and supports various axle configurations. Firmware upgrades can enhance functionality, while accessories expand its capabilities.

Compatibility with Different Trailer Types

The Tekonsha Voyager is designed to work seamlessly with trailers featuring 2 to 8 brakes, making it versatile for various setups. It is compatible with trailers of different types, including travel trailers, horse trailers, and boat trailers. The controller supports both 2-, 4-, and 6-brake applications, ensuring optimal performance across a wide range of towing needs. Proper installation and wiring are essential for compatibility, and the manual provides detailed guidance for each trailer type to ensure safe and efficient operation.

Upgrading Firmware or Software

To ensure optimal performance, periodic firmware or software updates may be required for your Tekonsha Voyager. Always use official Tekonsha software or tools for these updates. Before starting, back up your current settings to prevent data loss. Follow the manufacturer’s instructions carefully to avoid any issues. Do not interrupt the update process once it begins. Visit the official Tekonsha website for the latest updates and detailed instructions. Regular updates will enhance functionality and ensure compatibility with your towing setup.

Adding Accessories or Extensions

To enhance your towing experience, consider adding compatible accessories to your Tekonsha Voyager setup. A remote control for manual override functionality can provide added convenience. Additionally, installing a wiring harness adapter ensures seamless connectivity. For advanced monitoring, integrate a trailer brake monitoring system to track real-time status. Always follow the manufacturer’s guidelines when installing accessories to maintain system performance and safety. Ensure compatibility and consult the manual for detailed instructions on adding extensions to your Voyager brake controller.

Warranty and Support

The Tekonsha Voyager is backed by a five-year limited warranty. For technical assistance, contact Tekonsha at 1-888-785-5832 or visit www.tekonsha.com. Additional resources and support are available online.